One plant, one lean crew, thousands of blocks a day.
Every ABS product starts on a production line sized to your land, your market, and your growth plan — whether you're a builder producing for your own projects or a franchisee building a manufacturing business.
40,000 sqft
Typical land requirement
4 workers
To operate the full plant
6,000/day
Blocks at typical output
2x
Output potential on paving bricks
Inside an ABS block-making machine.
A compact footprint, a lean crew, a straightforward setup.
- Land size
- 30,000–40,000 sq ft
- Utilities
- Water supply and 3-phase power
- Foundation
- Concrete slab for machine footing
- Structure
- Covered shed / warehouse enclosure
- Crew
- 4 workers to operate the plant
- Output
- Typically 4,000–6,000 blocks/day (varies by plant size)
- Paving capacity
- Double the block output for paving bricks
- Product range
- Any number of brick profiles, plus paving bricks
How we bring a plant online.
Site assessment
We review your land, utilities access, and target market to size the right plant for your region.
Plant design & equipment
Machinery, shed layout, and material flow are specified to your output targets — 4,000 to 6,000+ blocks a day.
Installation & commissioning
Equipment is installed, commissioned, and calibrated for local raw materials — sand, cement, aggregate, and optional lightweight fillers such as Leca.
Team training
Your 4-person operating crew is trained on production, quality control, and maintenance until fully confident and competent.
Go live
The plant begins commercial production of ABS Blocks and paving bricks, backed by ongoing ABS technical support.
One plant produces more than one product.
A plant can produce any number of brick profiles in addition to the standard ABS Block, plus paving bricks — with paving output able to double the plant's daily block volume.
From batching to curing yard.
Plant entrance
Aggregate batching
Mixer tower
Curing yard
Production line
Material handling