ABS PH2 — Advanced Building Systems
Part 3 of 3 — Suspended Floors

In-situ formwork for suspended slabs that installs in a fraction of the time — and stays in place for insulation.

Overview

Speed Slab

Speed Slab is an in-situ formwork product, extremely fast to install, that creates the support structure for suspended slabs while delivering substantial acoustic and thermal insulation performance that conventional formwork simply can't match.

Key specifications

Panel size
6.0m × 600mm × 250mm thick polystyrene panel
Support
2 galvanised metal Z-sections per panel
Joining
Tongue-and-groove interlock between sections
Crew size
Typically 2 workers for most installations
Props required
Significantly fewer than conventional formwork
Time/labour saving
As much as 60% versus timber/ply formwork
Design options
Panel spans and layouts configured to your floor design

How it works

Panels measuring 6.0m x 600mm x 250mm thick, made of polystyrene with two metal Z-sections inserted, support both the poured concrete and the workers walking on it during the pour. Sections lock together with a tongue-and-groove design, and typically only two people are required to complete most installations.

Left in place — by design

Unlike conventional formwork, the polystyrene Speed Slab panel is not removed after the pour — it's left in place permanently. That means no stripping of timber or plywood formwork, which in turn delivers meaningfully better acoustic and thermal insulation to the finished floor.

Fewer props, less labour

Because the sections are very light and self-supporting between props, the number of props required is reduced significantly compared to conventional systems — cutting both installation time and labour cost by as much as 60%.

Technical drawings

Engineering detail for Speed Slab.

Fabrication sheets, installation sections, and a worked house project showing the full ABS system in use. Click any drawing to view it full size.

On site

Speed Slab in the field.

Suspended slab formwork, elevated structure

Suspended slab formwork, elevated structure

Suspended slab formwork, roof level

Suspended slab formwork, roof level

Complete the system

Pair Speed Slab with the rest of the ABS system.

Ready to bring Speed Slab to your project?

Share your build type, location, and timeline — we'll get back with pricing and technical guidance.